Land reclamation in Nova Scotia with Portland cement

Sydney, Cape Breton Islan – NS

Lafarge a key player in Canada’s most complex enviromental cleanup ever

Nearly a century of steel and coke production on Cape Breton Island, Nova Scotia, left behind over a million tonnes of contaminated soil and sediment in the Sydney Tar Ponds. The contaminants included heavy metals, PAHs and 3.8 tonnes of polychlorinated biphenyls (PCBs). Experts called the Sydney Tar Ponds the most toxic hazardous waste site in North America. Local residents agreed, the toxic ponds lay within the boundaries of a city with 25,000 inhabitants, who had been smelling the odours and living with the health consequences. 

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Lafarge is a known expert in soil stabilization, and brownfields remediation.
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A comprehensive environmental site assessment revealed that it was too risky to move the contaminated material. An attempt at low-temperature incineration proved ineffective and costly, and was abandoned. Solidification and Stabilization (S/S) with cement was determined to be the best way to contain the contaminated material. However, the process would not be simple. It would be the most complex environmental cleanup ever undertaken in this country.

Lafarge engineers and consultants were active in the two-and-a-half years of extensive discovery, testing and optimization to develop a comprehensive plan. The logistics of undertaking a major environmental cleanup within a four kilometer radius of 25,000 people was a daunting task. The cleanup was done at a rate that kept odour low and emissions at a safe level for workers and residents. Fourteen truckloads of Lafarge’s cement rolled onto the site every day from the cement plant at Brookfield, Nova Scotia. The relatively short haulage distance meant there was no need for on-site storage to be built on or near a toxic waste site. The cement was brought in just in time to be used in the highly orchestrated S/S process. 

 

The two-metre deep sediment was treated using a cell-by-cell technique. Cement was blown into a 40’ bottomless container placed on the ground. The dust was knocked down before the excavator agitated the cement and soil together. The stabilized material was tested to ensure it met the performance criteria of unconfined compressive strength, permeability and leachability. The container was then lifted up and the cement matrix locked in contaminants as it hydrated. The chemical reaction between the heavy metals and the high pH level of cement immobilized pollutants by making them insoluble.

These steps were repeated on a GPS guided grid as the in-situ rehabilitation hop-scotched across the brownfield. Treated soil and sludge was covered with a clay layer engineered cap, which was layered with topsoil and seeded with grass.

Today, the grey tar ponds have been replaced by the green of Open Hearth Park. Children play on a rainbow structure above what was once a toxic waste pond. Lafarge supplied over 70,000 MT of GU cement for the Sydney Tar Ponds rehabilitation. Lafarge’s experts tested and developed mixes as well as consulted in process planning and logistics. As a result of its involvement in the Sydney Tar Ponds Project, Lafarge has become known as experts in soil S/S and have leveraged the learnings from this massive project for other brownfields remediation.

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